How is the degree of automation of the button battery sealing machine reflected?
Publish Time: 2024-12-10
In the manufacturing process of button batteries, the degree of automation of the button battery sealing machine has become a key factor in improving production efficiency and product quality, and its automation characteristics are demonstrated in many aspects.
First of all, the automatic feeding system is an important manifestation of the automation of the button battery sealing machine. The system works in coordination with precise mechanical structure and advanced sensor technology to accurately transport the button batteries to be sealed from the silo to the sealing station. For example, the vibration plate feeding method is adopted, and the driving force generated by vibration is used to arrange the batteries in an orderly manner and enter the conveying track one by one. At the same time, the sensor monitors the position and posture of the battery in real time. Once an abnormality is found, it will be adjusted in time to ensure that each battery can be sent to the bottom of the sealing mold in the correct direction and position. The entire feeding process does not require manual intervention, which is efficient and accurate.
The automatic positioning function further guarantees the accuracy and consistency of the sealing. After the battery arrives at the sealing station, the built-in visual recognition system of the sealing machine quickly scans and locates the battery. By comparing the preset standard position information, the system can accurately calculate the offset of the battery and command the robot arm or fine-tuning device to quickly adjust the battery so that its center completely coincides with the axis of the sealing mold. Compared with traditional manual positioning, this automated positioning method is not only faster, but also has positioning accuracy that can be controlled at the micron level, effectively avoiding the problem of poor sealing caused by positioning deviation.
The sealing operation also shows a high degree of automation. When the battery is accurately positioned, the sealing machine automatically starts the sealing mold according to the preset program to heat-seal or cold-seal the battery. During the sealing process, key parameters such as pressure, temperature, and time are monitored and adjusted in real time by the automatic control system. For example, the intelligent temperature control module is used to accurately control the power of the heating element according to different battery materials and sealing requirements, so that the sealing temperature is always kept within the optimal range; the pressure sensor continuously monitors the sealing pressure. Once the pressure fluctuates, the system immediately compensates and adjusts to ensure the stability of the sealing quality. The entire sealing process is completed in one go, without manual operation, which greatly improves production efficiency.
Finally, the automatic unloading function transports the sealed button batteries to the finished product collection area in an orderly manner. The batteries are transferred to the designated storage box or packaging equipment through the conveyor belt or robotic arm, realizing the seamless connection of the production process.
In summary, the button battery sealing machine integrates a series of automated functions such as automatic loading, positioning, sealing and unloading, realizing efficient automated production from raw materials to finished products, significantly improving the production efficiency, quality stability and safety of button batteries in the production process, and becoming an indispensable automated production tool in the field of new energy lithium battery manufacturing.
