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Main parameters of equipment
Serial number | Project | Parameter |
1 | Roll specifications | Φ300×300mm |
2 | Effective size of rolling surface | Φ300×300mm |
3 | Roll line pressure | Max10000kn adjustable |
4 | No attenuation of hardness layer | ≥15-18mm |
5 | Roll hardnessHRC | ≥66 |
6 | Roller surface roughness Ra | ≤0.2 |
7 | Roll cylindricity error | ≤±0.0015mm |
8 | Installed radial runout error | ≤±0.0025mm |
9 | Roller gap adjustable range | 0-3mm |
10 | Rolling mill working speed | 0-5 rpm adjustable |
11 | Host weight | About 1.5 tons |
12 | Host dimensions | 2000mm*800mm*1500mm |
13 | Overall machine footprint | Work site: 2*2 meters, overall area 1*2 |
14 | Device color | Computer white |
Equipment components and parameters
1. Constant pressure high-precision pole piece rolling mill
1) Roller installation: two rollers, one up and one down, and the pole piece is fed from either side
2) Material of the pressure roller: Carbide forged steel (9Cr2Mo), double intermediate frequency induction quenching treatment
3) Power system: variable frequency motor drive gear output structure
4) Roller bearing: equipped with clearance setting device and oil injection lubrication device
5) Operating speed 0-5 rpm, variable frequency speed regulation CNC system
6) Working pressure constant pressure pump station (used for large pressure rolling and small pressure adjustment) with pressure up to 100T
3. Control system
The electrical part of the entire equipment is composed of a power distribution cabinet, a main motor, an inverter, and other parts.
1) Roller press control: machine start and stop, motor speed frequency conversion, overload protection, emergency stop switch.
2) Control cabinet panel
3) The main power supply connection on-off indicator light, the start, stop, and indication of the roller press, the start, stop, and indication of the hydraulic system, pressure setting, and pressure display.
Requirements for supporting facilities
Equipment installation requires an electrical power of 6KW, a three-phase five-wire power supply system, an air pressure of 0.6-0.8MPa, an air pipe of Φ12, and a foundation cement thickness of not less than 15cm in the main load-bearing area and not less than 10cm in the remaining areas.