• +86-13824381687
  • Room 302, Building D, Tangqian Zhongzhi Creative Park, Zhangge Community, Fucheng Street, Longhua District, Shenzhen City

DSP-DP150 semi-automatic stacking machine

This single-station semi-automatic lamination machine produced by our company is mainly used for Z-shaped lamination of square lithium-ion power battery cells. This equipment assembles the positive and negative electrode sheets of lithium-ion battery cells and the separator in a Z-shaped stack. The negative electrodes are stacked first. After the lamination is completed, the separator is cut off, and the battery core is transferred to the discharge port by the battery core manipulator.
One、Main features of equipment
(1) Both the positive and negative electrode plate handling mechanisms are equipped with multi-plate protection: such as blowing mechanisms, segmented brushes, vibrating plate mechanisms, etc., which can effectively prevent multiple plates;
(2) Equipped with a missing piece detection mechanism, which will automatically alarm when there is no piece;
(3) It has a memory function for the number of laminations, and the number of laminations can be set through the touch screen;
(4) Ultrasonic multi-chip detection: ensure that the number of laminations in a single time is one pole piece, and it is absolutely prohibited to stack multiple laminations into the battery core at the same time;
(5) The inner surface of the material box is equipped with a special coating to protect the pole piece from damage;
(6) Equipped with an intelligent alarm system.
Two、Main components of equipment

Serial number

system name

Quantity

Illustrate

Remark

1

Body body

1

(1) 1 steel welding frame and 1 horizontal support base plate;

(2) Outer cover: aluminum alloy frame, plexiglass door, sealing plate is 1.5mm

 

2

Material box device

2

(1) Used to place positive and negative electrode plates;

(2) Equipped with a jacking mechanism so that the manipulator picks up films at the same height every time;

(3) The box blowing and slicing brush can effectively prevent multiple pieces;

(4) Equipped with a dust collection system to collect falling dust in time;

(5) The material box can be adjusted within a certain range;

 

3

A random set, adjustable according to the above pole piece size range (length 60~160 (width 60~110))

1

(1) The diaphragm automatically unwinds;

(2) Equipped with diaphragm correction, the correction accuracy is ≤0.2mm.

 

4

Diaphragm unwinding system

2

(1) Mechanical precise positioning (using positioning blocks);

(2) Dust collection device to collect falling dust in time.

 

5

Pole piece pre-positioning system

1

(1) The servo motor drives the precision screw to drive the manipulator to take out the positive and negative pole pieces from their respective boxes and place them at the pole piece positioning system;

(2) After the positioning of the pole piece is completed, the robot hand will grab it and place it on the stacking table.

 

6

Pole piece handling robot

1

(1) Used to stack positive and negative electrode sheets and separators carried by robots;

(2) The stacking table has a lifting function so that the robot hand places films at the same height every time.

 

7

Lamination table

1

(1) Used to cut off the diaphragm;

(2) Use hot cutting process to cut off the diaphragm;

(3) There is no drawing, cracking or particles on the cut surface.

 

8

Film cutting components

1

The cell-taking robot takes out the stacked cells and transfers them to the discharge port.

 

9

Battery core taking system

1

It is operated using a touch screen. The operation box is installed on the outer cover of the equipment. It has a compact structure and is equipped with emergency stop, manual/automatic, start and other buttons.

 

10

Electrical operating system

1

The main electrical components and pneumatic components such as PLC, servo, and sensor are all imported and domestic brands. The main electrical components are centrally installed in the control box inside the equipment, saving space and facilitating maintenance.

 

11

Control System

1

The operation interface is simple and clear, has production capacity statistics function, and has [manual/automatic] operation function. It is called the most useful equipment in the industry. After a shutdown or suspension, you must manually press the "Start" button to start normally.

 

12

Operation interface

1

Bring 1 set

 

 

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